A100 Rail
Product Overview
A100 Rail (DIN 536-1:1991) is a high‑strength, wear‑resistant rail specifically engineered for heavy-duty cranes and industrial transportation systems. Manufactured with premium alloy steel and precise processing, it offers superior load-bearing capacity, excellent wear resistance, and exceptional operational stability. It is widely used in ports, heavy industrial plants, shipyards, logistics centers, and large‑scale construction sites.
Technical Specifications
| Item | Specification |
|---|---|
| Standard | DIN 536-1:1991 |
| Model | A100 |
| Material | U71Mn high-strength steel grades |
| Weight | 74.3 kg/m |
| Standard Length | 10–12 m (custom lengths available) |
| Rail Height | 95 mm |
| Base Width | 200 mm |
| Head Width | 100 mm |
| Web Thickness | 60 mm |
Features & Advantages
High Load-Bearing Capability – Suitable for port container cranes, gantry cranes, bridge cranes, and other heavy lifting equipment.
Wear-Resistant Steel – Specialized alloy and heat treatment improve durability and reduce maintenance costs.
Precision Manufacturing – Ensures consistent geometry and smooth crane operation.
Seamless Welding Capability – Supports various welding processes (MIG, MAG, SAW, etc.) for continuous tracks.
Enhanced Fatigue Performance – Resists long‑term cyclic stresses in high-frequency operating environments.
Customization Options – Material, length, machining, surface treatment, and inspection options can be tailored to project requirements.
Key Points
High Load Capacity – Designed for heavy cranes such as gantry cranes, container cranes, and bridge cranes.
Long Service Life – High-strength materials (U71Mn) combined with heat treatment significantly reduce wear.
Outstanding Stability – Precision geometry and strict tolerances minimize vibration and noise.
Excellent Weldability – Supports seamless welded joints for stable and continuous tracks.
Superior Fatigue Resistance – Engineered to withstand long-term cyclic loads in intensive operations.
Typical Applications
Ports & Terminals
Container crane rails
Gantry crane rails
Heavy‑duty cargo handling tracks
Industrial Plants & Logistics Centers
Bridge and overhead crane runways
Heavy equipment transfer lines
AGV & warehouse logistics systems
Heavy-Duty Rail Transport
Industrial freight lines (mining, steel plants)
Auxiliary tracks inside depots and maintenance facilities
Shipbuilding & Construction
Shipyard gantry crane rails
Construction hoisting and tower crane systems
Metallurgical & Steelmaking Facilities
High-temperature, impact-intensive crane and transport operations
Installation Recommendations
Ensure foundation/beam flatness and load-bearing capacity before installation.
Rail joints must be cleaned and precisely aligned before welding.
Use certified rail clips and pads to prevent lateral or longitudinal movement.
Regularly inspect for wear, cracks, and loose fasteners.
Anti-corrosion treatment is recommended for marine or corrosive environments.
Accessories & Services
Rail Fasteners: Fishplates, bolts, nuts, washers
Rail Fixing Systems: Welded/bolted clips, rubber pads, insulating plates
Surface Treatment: Heat treatment, surface hardening, shot blasting
Testing & Certification: Chemical composition, tensile tests, impact tests, hardness, ultrasonic testing (UT/NDT)
Installation & Maintenance: Professional installation guidance, welding services, alignment inspection, and long-term maintenance support
FAQs
Q:What differentiates the A100 rail from other crane rails?
A: The A100 rail features a 100 mm head width and 95 mm height with high-strength materials and heat treatment, making it ideal for heavy-duty and high-frequency operations.
Q:Can you provide third-party inspection?
A:Yes. Third‑party inspection (e.g., SGS, TÜV) are available.
Q: What are the delivery times for custom orders?
A:Standard cut lengths: 3–5 working days. Special surface treatments or unusual lengths: 7–10 working days. Rush orders can be prioritized—contact us.