Square Bar

Product Overview

As a core accessory category within the rail product family, the square bar (flat rail / flat bar rail) stands out for its high strength and adaptability, making it a key solution for linear motion and material conveyance in industrial settings. Manufactured from premium steel and precision processes, our square bar combines durability with cost-efficiency. It is widely compatible with automated production lines, heavy logistics, and varied operating conditions, providing stable support for industrial projects worldwide.

Exceptional Strength & Durability

Made from high-quality carbon steels such as Q235, Q345 and 45# (AISI 1045), and forged with professional heat-treatment processes to ensure structural integrity and load resistance. Surface treatments (hot-dip galvanizing, chrome plating, or powder coating) are available to customize corrosion performance — corrosion resistance improved by approximately 60%. Even in harsh environments such as humid ports or chemical plants, the square bar / flat rail maintains long-term stable operation, with service life extended by 3–5 years compared to ordinary flat steel.

Main Type

SizeHeight(mm)XWidth(mm)YWeight(kg/m)
40x30mm30409.42
50x30mm305011.775
60x40mm406018.84
65x40mm406520.41
70x40mm407021.98
75x40mm407523.55
80x60mm608037.68
90x40mm409028.26
100x60mm6010047.1

Custom sizes available — material and load capacity designed per requirement. Heat treatment can raise surface hardness up to 350 HB.

Precision Engineering & Stable Operation

High-precision rolling and straightening processes produce a flatness error ≤ 0.5 mm/m and dimensional tolerance within ±0.1 mm, ensuring minimal vibration and millimetre-level positioning accuracy for AGVs, cranes, and similar equipment. Smooth contact surfaces reduce friction loss, lowering energy consumption and maintenance frequency — suitable for 24/7 continuous operation.

S355JR steel flat bar
flat bars Manufacturer

Flexible Installation & Customization

Supports on-demand cutting, drilling, and welding. Standard length: 6 meters; customizable lengths available to suit project layouts. Installation methods include anchor-bolt fixation or welded attachment to the foundation. For multi-rail parallel layouts, professional alignment tools are recommended to ensure parallelism and greatly shorten on-site construction time.

flat bar rails

 

High Cost-Performance & Total Cost Advantage

Compared with specialized linear guides, the square bar / flat bar rail achieves comparable core performance with procurement costs reduced by ≥30%. Low lubrication requirements and long-life design reduce downstream O&M investment — particularly suitable for large factories and ports to achieve “low cost + high efficiency”.

Typical Application Scenarios 

Ports & Logistics

Core rail for container cranes, STS equipment & AS/RS; supports 50-ton class 24/7 operation with annual stability for heavy-load ports.

Manufacturing

Fits automotive assembly lines, robotic welding stations & CNC equipment; precise displacement control with custom sizes/coatings for high-precision production.

Warehouse & Distribution Systems

Paired with AGVs & intelligent conveyors; easy installation, low maintenance, and ~30% faster turnover via multi-rail parallel layouts.

Heavy Industry

For bulk material conveyance in mining, steel mills & power plants; withstands extreme loads/harsh environments; anti-corrosion bars show minimal outdoor corrosion over 5 years.

Quality Assurance & Service Advantages

Authoritative Certifications & Compliance

Products pass ISO 9001 quality management system certification and CE safety standards. Each batch undergoes tensile testing, surface flatness inspection, and salt-spray corrosion testing to ensure quality compliance.

Customization Capability

Full-dimension customization available — material, size, surface treatment, and load capacity. Engineering team delivers tailored designs based on site conditions; shortest customization lead time as fast as 7 days.

Full Lifecycle Support

We provide installation guidance, calibration training, and free technical consultation during warranty. A product traceability system is established so every batch can be tracked, ensuring worry-free procurement and use.

Contact Us Now!

We provide a one-stop custom ordering service for flat rail (square bar) for every project — from material and dimensions to surface treatment and load capacity, all configurable to your requirements, with engineers providing end-to-end support. 

We accommodate both small-batch prototypes and large-scale production; custom samples can be delivered in as fast as 7 days, and standard production lead times are typically 14–28 days depending on specifications and quantities. 

All products are manufactured under ISO 9001 and CE quality systems; each shipment is accompanied by tensile test, flatness inspection, and salt-spray test reports. Full batch traceability is provided to ensure reliable, guaranteed quality.

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